Start any production process with a quick and correct estimate. Based on the estimate, the production team can easily calculate costs and prices for new or existing components using data such as cost of materials, rates by business place, or overhead costs.
Increases the quality and process accuracy of making complex products. Easily configure product features, options, and sizes to minimize the order fulfilment time and to increase the performance of the production process. Configure and modify recipes and production routes at any time, without affecting the activity.
Optimize production activity by real-time planning of all key elements: materials, production capacity, process stages and factory schedule, at factory and production unit level. Production planning allows manufacturers to meet customer demands by setting correct delivery dates, based on the actual availability of resources.
Why choose the SeniorXRP Production module?
The activity of the manufacturers is not limited only to what happens inside the factory. This also considers suppliers, transport network and distributors that provide the raw materials and other materials used, as well as retailers and customers that use the products and generate demand. Therefore, in order to meet the specific challenges of the market they belong to, they need correct information, received in a timely manner, as well as efficient collaboration, both within the company and at the level of the logistics chain and the network of partners. All this can be achieved with the help of an integrated ERP system, capable of providing complete visibility over the entire business.
SeniorXRP is based on modern, capable web technology to integrate information from several modules. All data updates are instantly available throughout the system, so there are no delays in the exchange of vital information. Document management functions and easy-to-define workflows contribute to increase data accuracy, ensuring that all necessary steps are taken and that all necessary approvals, documents and other data are included. The system also successfully improves production planning and control.
Check out how SeniorXRP can fit your business model!
Choose the solution that successfully covers people needs in all departments, from HR and Finance to Procurement, Sales, B2B, or Logistics.
Functions included with the
Production Management module
Make estimates for products you don’t have in stock and easily attach notes, files, and item attributes to estimates.
Easily convert items that are not in the inventory to storable or non-storable items. Create items and generate production recipes directly from the estimate.
Create a production order directly from the estimate.
Attach an estimate directly to a sales order or opportunity. Create sales orders directly from estimates.
Easily create estimates for any location of your company.
Configure any item using default features and options. The results of a configuration can be further transferred to a production order.
Use several calculation methods and dimensional formulas to calculate the raw material requirements for a certain configuration component.
Easily search for a previous configuration made for a customer and create a new order starting from it, possibly making various adjustments.
The solution supports multi-level configurations for regular items, by creating multiple production orders for each configured item.
Validate calculation formulas based on the minimum and maximum values of attributes or quantities related to selected features and options.
Production recipe and phases management
Maintain a complete recipe versions/recipe implementation phases history. Save and view multiple versions - past, present, and future - along with the reason for changing the version.
Document the entire process using detailed work instructions and the ability to insert notes at each process step.
Define unlimited fixed or variable overhead costs at the level of operation and business unit.
Control the planning and use of materials according to expiration dates.
Use dummy items to simplify the structure maintenance of component groups or materials related to several products.
By copying the recipe, you can attach an existing recipe to another item to have an alternative recipe or you can easily set up a similar new item.
Use flexible cost allocation for one-level or multi-level recipes per item or location.
Manufacture products according to earlier versions of production recipes or alternate the versions, replace operations or materials as needed.
Easily find out what raw materials are missing from production orders. Generate purchase orders and production orders for the missing components, from the same screen.
Send storable or non-storable materials and components to a production order. Records lot and serial numbers for the verified items.
Use barcodes to record labour and material transactions, as well as stock transactions, including delivery, receipt, and inventory.
You have complete traceability of lots and series throughout the entire product lifecycle. Record the lot or serial number upon receipt, delivery or transfer.
Record labour by production orders for each employee. Record and track downtime.
Track all production activities related to a production order, including description, date and time, or user ID.
Material requirement planning
Track the list of recommended actions - shipping, postponing, or cancelling supply orders - in order to ensure that your factory is operating at its optimum parameters and orders are being delivered on time. Identify delayed orders and display available transfers from another warehouse or location.
Make forecasts to generate production planning from sales history and/or manually.
Material requirements are planned based on production planning. This will be handled as a pre-planned production order and will operate as a supply order for other requests.
Review and run the entire material plan directly from the Material Requirement Planning form, which displays all activities, orders, requirements, stocks, and recommendations for an item.
Use barcodes to record transactions involving labour, materials, and monitor the production processes progress in real time. Functionality also allows you to scan and track stock transactions, including delivery, receipt and inventory.
SeniorXRP offers advanced matrix item management capabilities, optimising all processes in the life cycle of an item by automating and simplifying operations.
SeniorXRP successfully manages any type of production:
- SeniorXRP for the production of small-batch and unique items
- SeniorXRP for project-based production
- SeniorXRP for traditional/make-to-order production